Have revolutionary car camshaft to machine plan

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  • source:GERMAN CNC Machining
Respect of camshaft of 4 valve diesel engine is machined in the whole of tall productivity, the Jucenter 6L machine tool that Junker company is consign of plant of engine of masses car Polska offerred the treatment program that tall sex price compares. Clip is held with two on a machine tool, use group of arenaceous wheel pair all journal and the diameter that the axis carries a neck undertake grinding, use at the same time additional the cam with two emery wheel different to two radial wearing has precision work in couples. Use new Jucenter 6L, finish a camshaft that machines 4 crocks of cars completely or a crankshaft in a machine tool only in 60 seconds metre. The cam of difference of didymous grinding radial is economic 50% advocate the mutual link between the traditional and onefold grinding machine that handling time replaces the circle outside grinding and cam external form, grinder of new Jucenter 6L integrates two grinding technological process a machine tool, the grinding that there are two completely mutual independences to work in a collective lathe bed jacket is versed in, need to undertake twice parting holding clip only. Be versed in leftly in its 1 on, be opposite camshaft first after clamp, the grinding unit that direction of X of have the aid of advances uses CBN- to become group emery wheel, use cut craft of grinding of type much journal to carry neck diameter to undertake grinding of essence of life through measuring control at the same time to all journal and axis. Be in at the same time the labour on the right side of the machine tool 2 fall in clamp of the 2nd workpiece, have the aid of is additional two compact the grinding that decorate is unit, two cam of different to what decide by cylinder body circumstance sunken curved surface and buy of radial protruding position of wheel undertake grinding of essence of life at the same time. Be apart from very close cam to can be opposite didymous grinding, in Jucenter 6L structure particularly compact grinding head is worn on the right side of the design has emery wheel of a CBN- , another is decorated in its left. Two main shaft box that be not round grinding for high accuracy and optimize are OK direction of Z of collective on lathe bed edge advances, so that OK and ordinal treatment all cam are right. Opposite at ordinal grinding the traditional cam grinder of 8 odd cam, time of craft of 4 pairs of cam reduced the didymous grinding of Jucenter 6L half. Be versed in a true design window that the conception of 2 is the new-style Jucenter 6L that is used at the masses to machine the task, because camshaft of diesel engine of this 4 valve is photogenic,the valve cam of adjacent is radial stagger. Because,be this characteristic, before this of cam didymous at the same time grinding can not come true. Journal / axial end neck is machined into the circle outside group grinding also be benefited in plan of new-style machine tool from now on. Those who use group grinding cut type grinding to mean: Cut deep feed, with respect to all diameters workpiece treatment is finished. Two labour of Jucenter 6L run with same pitch time. The worker worker that is used at cam grinding 2 have affirmatory metre generator. Be in from this labour 1 cut type grinding parameter certainly to won't produce latency time. But this is not its all advantages. Replace normally two stand-alone are linked each other, through inside buy expects in the fluctuation in Jucenter 6L dragon mast, also reduce auxiliary time absolutely lowest level. After working procedure of advanced course turning, wool blank will by manual be all set. The worker places wool blank v/arc be on the throne to go up at the V swage pedestal with left machine tool. Expect by fluctuation the clamp of dragon mast grabs wool blank here, send toward labour 1, next with over there had passed journal / the camshaft exchange of grinding of axial end neck. Immediately, dragon mast advances to be versed in 2, be versed in oneself in the future a workpiece of 1 and in labour the 2 camshaft trade that had completed full treatment. Come from labour the finished product of 2 will be expected by fluctuation dragon mast sends then be located in a machine tool on the right side of clean industry. After cleaning, have the aid of answers compose of a favourable turn to make finished product arrive decorate the conveyer belt before grinder, so that remand its,stand by lay worker worker () of V swage pedestal, pile up a battlements by worker handiwork again. In the manufacturing process that the person that the plan of principle   Junker that expects up and down repeatedly abided by people corporation to plan asks so called the principle that expects up and down repeatedly. Here involves a kind of kind of automation line production or successional production, all machine tools that participate in goods production (follow object principle) ought to close quarters is put. All processes related to the worker other the machine tool as far as possible automation. From this, the worker assumes manual will single work to arrive from the machine tool only in producing a course actually the carriage task of the machine tool. In this project lathe, grinder and cleaning machine form a complete treatment island, ask need not link of costly overall automation line undertakes carrying handling to workpiece. This grinder uses control of system of numerical control of a Fanuc to move only, supply of such as cooling fluid, high pressure is versed in, hydraulic pressure pneumatic, lubricant the peripheral equipment that takes an and so on with oily mist repeats no longer use. New Jucenter 6L is opposite the solution that when the lot of camshaft of 4 valve engine that contains crisscross cam is produced, confirmed highest sex price is compared. If user place the peripheral equipment of the requirement is calculated inside, will have spare latent capacity more: Field the link between demand, machine tool, need not intermediate inventory, lower energy is used up etc. Find optimal solution to be in masses project stage by stage most what consider first is the technical reformation that counterpoint has a machine tool at Polkowice masses factory, although its purchase the option of new standard grinding machine than another kind many economic, but after undertaking specific integrated productivity is evaluated, be in very quickly by Junker company first Jucenter 6L of production phase of research and development and replace. When the prototype that in January 2007 Junker is in in-house trial-produce phase only, masses Motor Corporation is interested in plan of this new machine tool very. Before long this machine tool is used in the plant investment of Polkowice. Want to achieve an as similar as Jucenter 6L turnout, need grinder of a journal and 3 cam grinding machine traditionally. Only the machine tool that this makes this project place asks decreases apparently, this still means fewer place the operation equipment of demand, fewer quantity. Although workpiece relevant complementary calculate inside with spare parts, the cost of new plan is far lower than original in part. Two main shaft box that be not round grinding for high accuracy and optimize are OK direction of Z of collective on lathe bed edge advances, so that OK and ordinal treatment all cam are right. Be produced according to the batch of some workpiece and the plan of Jucenter 6L is devised. But 4 valve engine has a camshaft that take energy of life and an exhaust camshaft however. First machine tool that is in people corporation so, it is alternant grinding first these two kinds of products. To change to this tool needs to restrict 2 hours, between the most beautiful take time is to change labour 1 go up the main shaft that contains group emery wheel. In May 2008 consign of the 2nd Jucenter 6L is used. After this, a machine tool produces the camshaft that take energy of life only, another produces exhaust camshaft only. New treatment program applies to cam and crankshaft treatment not only, and still be applied to cannot install the transmission shaft that places complete treatment last time in a machine tool once upon a time. In labour 1 use into group emery wheel at the same time grinding all journal, hand-in-hand travel is online measure use grinding of two alone grinding main shaft didymous stagger cam CNC Milling