In the treatment process of component of material of aluminium alloy, synthesis, the plane makes domain manufacturer seeking workmanship and technical equipment ceaselessly " innovation " . Silent of German at present processing technique complied with graceful company's newest 6 axes this one tide, make domain infuse for the plane new vitality. Company of German Kegelmann Technik in order to produce archetypal plane name, nowadays is the supplier of a gleam of of component of material of archetypal machine and small lot aluminium alloy, synthesis. When R ü Diger Schrott emphasized machining the frame component of the plane, of B axis introducing is what how bring handling time is economic. This company is in the beginning of the year introduced Cimoman this year the latest technology achievement of the company, on the world first FZ 100 6 axes planer-type milling machine. Exhibit communication to be able to go up in technology recently, spot of Kegelmann Technik company demonstrated to use the process of component of frame of plane of FZ 100 efficient milling. Plane frame component machines: The innovation is imperative " producing package of material of archetypal machine and small lot aluminium alloy, synthesis while, more and more clients raised more requirement, machine the general interest that makes by synthetic material to accumulate a model for example, or it is to make component of frame of large aluminium alloy wait with using Wu Fei mechanism to build, " author of Kegelmann Technik company and president Mr Stephan Kegelmann tell us, "At this moment, FZ 100 of new-style milling machine walked into Cimoman our eye shot, be this what the stage provides 3 axes milling head is brand-new the innovation that type lets us marchs toward a success. " Kegelmann company configured special air conditioning workshop for FZ100. Mr Kegelmann say: "This machine we are opposite unusual suit to innovate and be gone after efficiently, we should create favorable environment to ensure its result efficiency develops acme. It is air conditioning workshop not only, we still got the technology of partner Sescoi and Xi Menzi supports, make process designing most simplify and precision is highest change. " according to introducing, control software of manufacturer, CAD/CAM through equipment manufacturer, number company and cooperate cheek by jowl between the person that use, they are able to return manufacturer of other a person of same business possibly the achievement that strives for in the dream to become reality. The plane makes a process: The M3 ABC of 3 axes milling head that angle produces the abidance of efficiency to optimize planer-type milling machine of FZ 100 of have the aid of to deploy, the company was able to realize Cimoman 6 axes machine a concept. New-style milling head showed a tradition in a lot of respects two axes are furcate the dominant position with unparalleled milling head, undertake 5 axes linkage, big cutting measures treatment for instance material of aluminium alloy, synthesis, model material and HSC high speed process steel, when cast-iron material, the obligation issue that lets the utmost problem be versed in to Wu Jia " be readily solved " . So-called the limit, it is the position when a when milling head runner shaft coming back manages position of Wu Mo effect namely. The utmost of milling head of traditional AC axis is in at A=0 ° this one position, when main shaft is perpendicular (A=0 ° ) , c axis cannot swing main shaft, main shaft rotates around oneself merely, cannot undertake small angle is adjusted right now. Because there is A axis to be able to adjust angle only in this one position, the result that its bring about is, even if the tiniest angle adjusts what also can bring about C axis to rotate substantially. This opposite produces the influence of treatment to include: The manufacturing efficiency that linkage machines and treatment precision are restricted; Undertake around the utmost geometrical precision compensation is restricted, because be the tiniest compensation to be able to be brought about substantially move evenly, because system of this numerical control is average,can cancel to undertake compensating around the utmost. According to Cimoman the company is in charge of the Ruediger Schrott of president of subsidiary Gimbal company of milling head of research and development expressing: "The utmost problem that because M3 ABC of 3 axes milling head avoided traditional AC milling head completely,produces when ° of A = 0, when the work that processes any other exterior, use it to undertake linkage treatment can make produce efficiency to rise substantially. " 6 axes of FZ 100 planer-type milling machine " the field is created in the plane, treatment for example this plants the frame component of the plane when work of typical cone-shaped box state, of B axis introduce will show reduce handling time " , mr Schrott introduces: "Generally speaking, enough of axis of A, C machines frame component, but the flexibility that recommends B axis to be able to improve facility greatly, the person that use need not change milling head, or be secure work other equipment to go up to be machined into travel follow-up. " stereo compensation system will make a domain exhibit boxing foot to make 6 axes treatment more effective greatly in the plane is an excelsior process, xi Menzi company is FZ100 research and development technically stereo compensation system, VCS. Dr. Jochen Bretschneider of branch of Xi Menzi Value Added Services expresses when accepting Zuo to visit: "Through introducing new runner shaft coming back, we can realize a kind of new compensation for the first time, this is the compensation of errors of pair of space of point of a knife not only, still provide the compensation of orientaton to Wu Dao. And this is furcate milling head is solved impossibly when encountering the utmost problem. " Dr. Bretschneider is fatidical, VCS compensates a system to be sure to make a domain get applied extensively in the plane, "Because,this is, the equipment of great distance can have very powerful leverage for certain, sure the error that causes direction of rotation to go up shows geometrical multiple to increase. At be, precision compensation is in the principal port of this respect is self-evident. " undertaking compensatory circumstance falls, FZ100 stereo precision achieves 150 μ M, evolution of this one value after undertaking VCS is compensated is 50 μ M. "In 6. 3 × of 5 × 1.
5m can achieve such precision inside such huge job space, it is a pioneering work absolutely. " typical plane frame component has 3 ° to arrive normally 5 ° cone-shaped wall, kegelmann Technik company passes milling head of use M3 ABC to machine these component with good feed rate. The performance that VCS is improving facilities energy to allow sexual side also can be encircled can nod. Generally speaking, every machine all can produce the systematic geometry error of certain amount on the oriented system of feed axis, its are the linearity error of error of linear fixed position, level and perpendicular direction in the expression on every linear axis, and behave in direction of runner shaft coming back to retroflexion, list and place a head. In addition, associated straight angle also is met between each direction generation error. Fortunately, use integrated Wu Shu to accuse systematic VCS, but the error of space of whole to equipment work undertakes compensating, your afore-mentioned errors are reduced apparently, no matter be to be in 3 axes, 5 axes, in the 6 axes equipment that still is our place description. CNC Milling