Mechanical cut kind saves rolled steel solution effectively

  • Time:
  • Click:157
  • source:GERMAN CNC Machining
Develop at full speed in technology of numerical control cut today, people already used advanced numerical control via realizing cut and optimize a makings technology, it is to make sure product cut quality is mixed not only solder the key of quality, and also be the key that raises plank utilization rate, the heavy visual range that because this is mixed to numerical control cut,optimizes a makings is spent taller and taller. But, in segment of actual cut production, include sawing machine, cut bed and car cut engine inside mechanical cut still is in dominant position, not only equipment retains the amount is large, and the amount that expects below rolled steel cut is huge, traditional mechanical cut, producer type is backward, rolled steel is wasteful and serious. In advocate " resource is managing model society " today, of rolled steel deplete the position with was placed very significant with wasteful problem, if where,this produces mechanical cut traditionally in means, introduce and popularize advanced computer to optimize a makings technology and cut production to manage a method, offer an effective solution for mechanical cut, improve the manufacturing technology with mechanical backward cut and producer type, solve rolled steel effectively to waste a problem at the same time, this is all be engaged in rolled steel cut soldering to manufacturing company pays close attention to very much and treat the problem that solve urgently! One, the cut of current situation machinery of mechanical cut: It is to show use car is cut machine, straight a machine, plane shear and sawing machine mix automatically the cut that semi-automatic mechanical cut equipment has rolled steel. The account that mechanical cut uses extensively depends on: The operation is simple, labor cost is low, labor intensity is reduced considerably relatively manual cut, mechanical cut quality and cut efficiency raise advanced good point considerably relatively manual cut. In the meantime, its cut limits also is restricted, what be confined to cut regulation commonly is rectangular a profile with one dimension and great ability, cannot cut abnormity. Mechanical cut, although cut quality is mixed,cut efficiency photograph rises considerably to having manual cut, but cut means was not changed and rise, still like manual cut according to spare parts order ordinal make expect below cut. Because mechanical cut efficiency is tall, cut worker has not enough time to consider to optimize a platoon with computation, the rolled steel waste that brings about mechanical cut thereby is very serious. 2, dominant place is taken in production of the makings below the rolled steel cut that the industry of mechanical cut analyses mechanical cut to be in our country at present, equipment retains the amount is large, application is very general, it is the main production facilities that expects below rolled steel cut, also be the main channel with wasteful rolled steel at the same time. Summarize the applied circumstance of equipment of a few kinds of mechanical cut below: 1.

Sawing machine of sawing machine cut regards cut as the tool, the history is the longest, equipment retains the amount is maximum, curium from simple civil handiwork, electric saw, industrial average sawing machine, to advanced numerical control sawing machine. Sawing machine basically uses cut all sorts of one dimension or linear profile, be like profiled bar of aluminium alloy profile, H, tubal material, great ability. Sawing machine cut for quite a long time people has been used to simple have cut according to spare parts order, to everyday the accident makings head that cut remains, already be accustomed to sth, throw in waste case directly, sell as flotsam. People perhaps does not know or be to never had considered to be able to be used optimize the software that cover a platoon, raise the rolled steel utilization rate of sawing machine cut. 2.

Plane shear of plane shear cut regards cut as the tool, like sawing machine, have long history, equipment retains the amount is huge. The sort of plane shear includes a hand to move or the foot steps type plane shear, numerical control plane shear, and cut coils the hand of material is moved and automatic plane shear. Plane shear basically uses cut thin plate and rectangular part. Cut of use plane shear, like sawing machine cut, people has been used to the simple dimension according to rectangular spare parts and quantitative order cut for quite a long time, to everyday the horn side cut remains more than makings, be forced to pile up temporarily in aside, accumulate over a long period can bring about accumulation of surplus rolled steel to be like hill, countless of rustily prediction of a person's luck in a given year. Because the amount of the makings below plane shear is much, rectangular optimize a platoon to expect possibility is too much, optimize the computation that cover a platoon very complex. Plus mechanical cut efficiency tall, cut worker has not enough time to consider to optimize a platoon with computation, to drive manufacturing schedule, be forced to abandon rolled steel utilization rate, bring about rolled steel thereby waste is more serious. Still have even if expect to growing the cut of a material indefinitely to fall, people also is method of the makings below the order according to the tradition, even if cut,undertake simple transversely, consider very hard or be the problem that optimizes a platoon without the consideration at all, create more rolled steel waste. 3.

Machine of cut of car of car cut machine, say simply even if be versed in the hand gas cutting provides installation to be on car and slideway, in order to replaces manual cut. Car cut is used convenient, cost is low, reduced the labor intensity of manual cut, improved cut efficiency and quality. In addition, car cut is used as form a complete set of auxiliary cut tool and machine of numerical control cut, use treatment technically to solder groove. Because must press slideway cut,do not pass car cut, because this has very big limitation, basically be to use linear slideway cut straight with rectangle. The cut pattern with car congeneric and traditional cut, cut worker the experience according to oneself, according to rectangle have cut orderly, also optimize without the consideration the production that cover a platoon and optimize cut. 3, the bottleneck of bottleneck problem technology of mechanical cut: It is sawing machine no matter be aimed at one dimension profile optimize a platoon, still be plane shear and car cut machine in the light of 2 dimension rectangle optimize a platoon, the possibility that optimizes a makings is too much, calculation is very complex, the manual calculation that sheet relies on a worker does not do absolutely, only support computer and software are solved optimize calculative technology bottleneck. Manage bottleneck: Because mechanical cut efficiency is very tall, cut worker has not enough time to consider to optimize a platoon with manual computation, can undertake according to spare parts order cut is produced only. Because do not have the computer to optimize the computation that cover a platoon and computer assisted management, cut production runs the state that is in simple extensive, without accurate norm computation and cost management, armor plate is gotten at will, optional cut, horny beyond expects everywhere is visible by the side of, rolled steel is wasteful and serious, and the company does not know how to start however on management, be at a loss what to do. 4, the company of FastCAM of means of settlement of mechanical cut bottleneck is early be aimed at cut of sawing machine, plane shear, car before 20 years machine, straight type offerred the mechanical cut equipment such as a machine and mechanical cut producer FastCUT is full automatic optimize a tube bank logic software, the mechanical cut production that changes industry tradition with optimizing the technology that cover a platoon advancedly runs way, provide computer government tool and measure for the enterprise, achieve the production of enterprise modernization and administration, utmost ground saves rolled steel, avoid rolled steel waste. FastCUT is full automatic optimize the software that cover a platoon to be used with its handy, cover makings rate tall, administrative function is perfect, be applied extensively at machine of cut of sawing machine, plane shear, car to wait for mechanical cut equipment optimize the computation that cover a platoon and manufacturing management. Software development history is long, the system is very stable, whole optimize the computation that cover a platoon to need not intervene artificially, computation can be optimized to find out optimal platoon makings program in what finish hundreds times inside a minute, use simple and intuitionistic, need not computer base can be used, special agree with the management of the enterprise person, produce plan and cut administrator, be engaged in the norm budget of rolled steel cut and the government that cut produces. 5, the executive link FastCUT of the means of settlement is full automatic optimize a makings software to have full automatic optimize function of the computation that cover a platoon, need not intervene artificially, about a hundred kinds of computation that covers a kind to on 1000 kinds is finished inside a few minutes, single out the optimal program that cover a platoon from which; Have rolled steel norm and plan management function, computation gives the best result that cover a platoon, the enterprise can be used at norm computation, quote external, rolled steel is purchased, and management of rolled steel storage; Have cut to manufacture administrative function, printout covers a cut program in detail, worker of direct and directive cut according to optimize the blueprint that cover a platoon to get spring, have cut; Have edge part the management of more than makings and repeated usage function, through optimizing the computation that cover a platoon, can reduce edge role effectively more than makings, and can more than makings has subtense part duplicate a material. Normal Align=left> is aimed at sawing machine cut: The first pace, choose cut of one dimension sawing machine, the 2nd pace, input raw material name, amount and length, the 3rd pace, input the name of the spare parts, amount and length, the 4th pace, input finished cost (if need) , undertake optimizing computation, get optimizing covering discharging a result, the 5th pace, printout optimizes the result that cover a platoon and report, directive rolled steel is purchased, production of the makings below manufacturing plan and cut. Be aimed at plane shear cut and car cut: The first pace, choose cut of 2 dimension plane shear, the 2nd pace, input raw material name, amount, length and width; The 3rd pace, input the name of the spare parts, amount, length and width, the 4th pace, input finished cost (if need) , undertake optimizing computation, get optimizing covering discharging a result, the 5th pace, printout optimizes the result that cover a platoon and report, directive rolled steel is purchased, production of the makings below manufacturing plan and cut. Leave in the light of what grow a capable person indefinitely board with cut: The first pace, the choice grows a capable person indefinitely, the 2nd pace, input raw material name and width; The 3rd pace, input spare parts name, amount, length and width, the 4th pace, the choice optimizes computational method, it is to decide board scale cut, still unite length cut, the 5th pace, input finished cost (if need) , undertake optimizing computation, get optimizing covering discharging a result, the 6th pace, printout optimizes the result that cover a platoon and report, directive rolled steel is purchased, production of the makings below manufacturing plan and cut. To the classified processing of different cut equipment and material, the wasteful issue that be calculated through optimizing and covers a large number of rolled steel that while the platoon will satisfy mechanical cut to improve efficiency, produce, the powerful function that optimizes algorithm through the computer is achieved calm board scale and the goal that raise rolled steel utilization rate. CNC Milling