Technology of efficient Die Casting automation

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  • source:GERMAN CNC Machining
The new generation robot that the Die Casting project of Motor Corporation uses wood of Chongqing Chang'an bell, can increase production in the round efficiency of flexible, production and repeatability, still can shorten considerably when jockey. The figuration that robot of ABB IRB 6600 regards a professional development as to apply extensively at of all kinds material, forging and the company of Die Casting solution, miller is 10 thousand suddenly in 20 years of in the past maintaining good business relation with Chinese enterprise all the time, the condition that its supply equipment for Chinese market is very mature already. Introduce according to inspector general of department of business of this company Die Casting, only last year a year, rice strapped 10 thousand total value that export goods to China suddenly to exceed 100 million euro. Regard the whole world that auto industry uses v device as banner supplier, what rice straps the clasp of a company and 10 thousand ABB companies to already had 10 one's remaining years is long. Two companies make an item in many tall Die Casting (include to be Daimule - Kelaisile offers Die Casting workstation) with a series of punch there is successful collaboration repeatedly in the project, hope this valuable experience takes China all the time. Not long ago of Die Casting workstation, miller took wood of bell of Chinese Chongqing Chang'an 10 thousand times suddenly an order for goods of Motor Corporation, offer 3 for its full automatic change Die Casting workstation, ABB robot is one of key equipment of this project. The contract that Miller signs 10 thousand times with Chang'an bell wood suddenly includes 2 to supply engine of Opticast 2500Die Casting (use at engine group to produce) with machine of Opticast 1750Die Casting 1 (use at gear-box and clutch carapace production) . This batch of equipment are located in Germany 10 thousand times to love the factory of Er Ford to make suddenly by Miller, besides the function of bear service center, this factory or Miller are engaged in the large part precision work, main production base that solder and assembles 10 thousand times suddenly. Press contract provision, the delivery time of afore-mentioned equipment on 2006 the end of the year, join movement at was in factory of Chang'an bell carpentry in April 2007. Strap 10 thousand to be offerred suddenly in rice in debugging a service, still include ABB Shanghai to groom the 4 people that the center offers two weeks of technologies groom. The Die Casting workstation that Miller pauses 10 thousand times to be built for Chang'an bell wood is core equipment and the robot of 3 ABB IRB 6600 of form a complete set of afore-mentioned Die Casting machine to all use Foundry-Plus with IRB6600 robot special defend edition. The assignment of the robot is very clear: □ above all, take out engine group and transmission case, send inspection of sub-assemblies implement. □ next, introduce the component sawing machine, purify is redundant metal. Does the robot move the component send to by August M? On the sawing machine that Ssner company supplies, undertake figuration cutting. This is a fast, accurate, economy, efficient solution, periodic time is even shorter than the artificial operation previously. The last pace of process of □ whole automation is the cooling bath equipment that throws the part ABB development by the robot the refrigeration that finish. Whole and periodic time is 110 ~ 120s only. In this kind manufacturing metre falls, machine of every 2500tDie Casting can produce per year Chang'an bell wood engine group 100 thousand. The pattern that uses company of Wollin automata engineering is lubricant sparge equipment can shorten further periodic time. Relevant controller of company of Wollin automata engineering introduces, what this company offers for project of Chang'an bell wood is the special sparge head that passes special design, with common sparge head photograph comparing can shorten one half-period time. The new generation robot that this project uses can increase production in the round efficiency of flexible, production and repeatability, still can shorten considerably when jockey. Forcing 10 thousand views of a company according to rice is " a robot can carry a worker on the head " . Miller pauses 10 thousand times the inspector general of department of Die Casting business of the company expresses, miller pauses 10 thousand times to relay in this project add chooses ABB to be a partner, having the reason of many sided: Above all, ABB can offer spare parts to serve support in China; Next, chang'an bell wood already had the experience that successful installation uses to ABB robot; Again, miller values the long-term partner with ABB 10 thousand times to concern very suddenly. In Miller 10 thousand pause the company looks, ABB is a fame the distinguished, partner that is worth reliance, and before this, two companies cooperated successfully already baseplate of many electric machinery casts a project. CNC Milling